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MILL INDUSTRIES

MILL


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Boost customer experience with a connected mill products business

Enable new sales models and omnichannel customer engagement, manage a profit-driven supply chain, and achieve excellence in plant and asset operations, whether you manufacture metals, cement, concrete, building products, textiles, wood products, packaging, paper, furniture, or cable.

Mill Industry Products

Market demand is cyclical and slowing down globally. Production overcapacity, high energy costs, commodity price volatility, and regulatory requirements expose mill products companies to increased risk and force them to control costs.

Mill products companies must deliver profitable growth without over-exploiting the environment by running collaborative supply chains, optimizing manufacturing, and offering best-in-class customer experiences.

Explore SAVIC comprehensive solutions for all business processes across all industries to find the solutions you need to build a connected business.

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Mastering the challenges

Mill Products Companies Face New Challenges and Opportunities Amid Digital Disruption. Leading mill products companies use market dynamics to create and capture new business opportunities. With Huge Opportunities and Challenges, It Is Essential to Focus on the Right Strategic Priorities to Drive Digitalization

Challenged strategic models

Incumbent strategies such as proximity to customers, feedstock, or in-house intellectual property are heavily threatened by volatile energy and raw material prices, mass customization, supply chain complexity, and geopolitical risks.

Margin pressure

Limited organic growth opportunities, increasing competition from emerging countries, and heterogeneous product portfolios limit the capabilities to achieve sustainable margins.

Globalization and right-shoring

With shifting world orders and formerly low-cost labour regions on the rise, questions about what to make where and how to globalize a business have reached a new level of relevance.

Digitalization

Digital technology offers unprecedented levels of connectivity, granularity, and speed in accessing, processing, and analyzing data. The Internet of Things, machine learning, and blockchain now become commercially viable options for business model and process innovation

Pricing & Promotions Management

Where frequent pricing and promotions changes are to be done and chargebacks have to happen as per agreements.








Mill Industry Value Chain

Unlock new business value with digital technology

  • Financial Accounting and Controlling
    • General Ledger
    • Accounts Receivable
    • Accounts Payable
    • Asset Accounting
    • Bank Account & Reconciliation
    • Tax Accounting
    • Profit Center Accounting
    • Cost Center Accounting
    • Internal Order Accounting
    • Product Costing
    • Profitability Analysis
    • Period End Processing

    49%

      Of metals and mining CEOs expect new technologies to disrupt their industry over the next five years
  • Procurement
    • RFQ/Quotation
    • Purchase Requisitions (Central)
    • Purchase Order Processing (Central)
    • Purchase Contract Processing (Central)
    • Goods Domestic/ Import processing
    • External Services Processing
    • Subcontract Processing
    • Asset processing
    • Goods Receipt (with QM)
    • Supplier Invoice Verification
    • Supplier Performance Management

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Warehouse Management
    • Extended Warehouse Management
    • Mobile Inventory Management
    • Goods Movement
    • Warehouse Insights
    • Vendor Managed inventory (VMI)

    By 2030

      Digitally enabled direct distribution will be common in the building materials industry
  • Batch Management
    • Classification
    • Automatic batch number generation
    • FEFO batch determination
    • Batch derivation (from bulk to finished)

    88%

      Of innovators have started or have completed their digital transformation, compared to 54% of other companies
  • Sales and Distribution
    • Advanced Available to Promise
    • Presales Activities
    • Sales Order Processing (Domestic, Export)
    • Sales Returns Processing
    • Returnables Processing
    • Tank Trailer Processing
    • Third-Party order processing
    • Rebates Handling
    • Customer Consignment Processing
    • Totes Handling
    • Outbound Logistics

    By 2030

      Digitally enabled direct distribution will be common in the building materials industry
  • Manufacturing Planning
    • Planned independent Requirements
    • Supply and demand Planning
    • Capacity Leaveling
    • MRP Run

    88%

      Of innovators have started or have completed their digital transformation, compared to 54% of other companies
  • Manufacturing
    • Production Scheduling
    • Work-in-process (WIP) batch
    • Process order with Co-product and QM
    • Continuous production for bulk
    • Work-in-process (WIP) batch
    • Discontinuous production for filling
    • Process order confirmation
    • Special batch number assignment
    • Paperless production (PI sheet)
    • Internal and external operational subcontracting
    • SAP ODA (alerts and events)

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Quality Management
    • Sample management
    • In-process controls
    • Automatic lot creation at Process order release
    • Post-process controls
    • QM notifications
    • Quality certificates check at goods Issue
    • Quality certificate at goods Issue
    • Batch Recall
    • Inspection Costs Coverage
    • Batch derivation
    • Results recording (incl. Digital signature)
    • Jump from PI sheet
    • Returns Handling
    • Manual Inspection Lots
    • Recurring Inspections
    • Model inspection at goods Recipt
    • Control Chart
    • Results copy

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Plant Maintenance
    • Operational maintenance
    • Preventive maintenance
    • Breakdown maintenance
    • Structuring technical systems

    88%

      Of innovators have started or have completed their digital transformation, compared to 54% of other companies
  • Environment, Health & Safety
    • Carbon Footprint
    • Environment Management
    • Health and Safety Management
    • EHS Incident Management
    • Maintenance Safety and Permit to Work
    • Dangerous goods management
    • REACH substance volume tracking
    • Product safety
    • Industrial hygiene and safety
    • Waste management
    • Audit management
    • Global label management

    By 2030

      Digitally enabled direct distribution will be common in the building materials industry
  • Intelligent Manufacturing
    • Industrial Insights
    • Manufacturing Networks
    • Manufacturing Operations (Industry 4.0)
    • Manufacturing Execution (Industry 4.0)
    • Environment, Health, and Safety

    88%

      Of innovators have started or have completed their digital transformation, compared to 54% of other companies
  • Digital Logistics
    • Yard and Warehouse Management
    • Transportation Management
    • Track & Trace and Logistics Networks
    • Order Promising

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Business Planning
    • Demand Management and Insights
    • Sales, Inventory and Operations Planning
    • Response and Supply Planning
    • Portfolio and Project Management
    • Product Development and Configuration

    By 2030

      Digitally enabled direct distribution will be common in the building materials industry
SAVIC Fiori Experience

Improve outcomes through simplified processes

Purchase Order Approval Apps

We provide high-end custom software development services by leveraging core technologies such as AI and machine learning, IoT, blockchain, etc.

Track Purchase Order Apps

We develop interactive Native and Hybrid mobile apps for Android and iOS by leveraging technologies such as AR/VR, React Native, Xamarin, Cordova, etc.


Partner Mobile App

We guide organizations throughout the product development process to help them achieve their business goals.


Unit Availability Apps

Our developers build booking engines that seamlessly integrate third-party APIs to incorporate software for travel services such as special offers, CRM, business intelligence, and payment gateway integration. .

Supplier Aging & Overdue Appt

Our offshore teams of full-stack developers skilled in latest technologies such as MEAN, LAMP, etc. can help you build mobile, web, or desktop applications from scratch.

Customer Feedback App

We exploit digital technologies and supporting capabilities to help you create a robust digital business model.

  • Emami Cement is in the volume business where we have to share margins with our dealers and customers. SAP S/4HANA allows us greater visibility and flexibility in our business operations while helping to preserve the margins necessary to fuel our future growth

    UP Trivedi

    Chief Enterprise Architect

    Cemza (Pty) Ltd

SAP S/4HANA Value Drivers for Mill Industries


  •  Revenue  2,000,000,000 


    13.30%

    Higher margin


    34,55,510

    More Money


    0.83 Rs

    Higher return on working capital


    266,263,830

    More money a er tax


    0.132%

    Revenue growth


    8,930,331

    Cash released

  • Average Performer KPIs Improvements
    81.4 Inventory days (reduce by days) 1.71
    60.2 COGS(reduce by %) 12.64
    15.6 Financial Administration costs (reduce by %) 3.53
    8.5 Total Marksdowns 0.88
    6 Customer Churn 1.93
    0.706 Revenue loss due to stock outs (reduce by %) 0.25
    7.3 Same store sales growth 1.46
  • Profit and Loss

    Revenue Growth
  • Margin

    Working capital Return

  • Exist SW License 0
    New Software License 2,00,000
    Hardware Costs 2,00,000
    Initial Implementation 8,00,000
    Add. Post Implementati on costs (yearly) 2,00,000
    Business consulting (yearly) 2,00,000
    Country Tax factor 0.00%
    Period of reaching improvement 4.00
  • Plan ahead of time.

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  • Web development.

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Mill Industry – Digital Revolution



Digital transformation
in the Mill industry

SAVIC Qualified Solution for Mill industry with inbuilt GST processes will help the businesses to quickly start running on SAP S/4HANA latest edition.


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E-Invoicing + S/4HANA= Improved Profitablity

Turning E-Invoicing opportunities into sustainable business advantages is now the top agenda of most CFOs and CEOs.



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SAVIC Activate Methodology

SAP S/4HANA Implementation Methodology with global best practices

SAVIC SAP Ariba simplify procurement and supply chain processes which directs intelligent connection among your enterprise and your suppliers across the entire source-to-pay process. SAP Ariba is driving   swift which streamline collaboration with their trading partners, make smart business decisions, and extend their collaborative business processes with an open technology platform.


SAVIC Data Migration Methodology

SAP delivered a massive wave of simplification and innovation in the core of SAP S/4HANA.

SAP S/4HANA migration templates helps SAP Business Suite customer can move from different start releases to SAP S/4HANA, on-premise edition. For certain start releases, a one-step procedure is available, which includes the installation of the SAP S/4HANA Core and, if necessary, the migration of the database to SAP HANA.


SAP S/4HANA implementation on Methodology with global best practices


SAVIC
Implementation services

Start seeing everything in your IT environment with
our Implementation services.


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SAVIC Cutover Strategy

Cut-Over strategy is the Document that we create to maintain the key stratergies

DOS/DONTS and the best practices we can follow for a smooth transition from legacy system.



MaxCare Support Services

Keep your systems running at peak performance with SAVIC MAXsupport.


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Grow Your Mill Business In The Digital Transformation Era

SAVIC technocrat connect to and collaborate with our customers, understand and become part of their value chains, and leverage digital transformation to deliver innovative services and business outcomes instead of selling products.






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