IP Rings Ltd

Case study


Industry
Auto Components

Products and Services
Top Ring, Second Ring, Oil Ring, Honeywell (Turbo Charger), Gear & Pinion, Synchrocone, Polewheel, Rotorshaft, Diffcase Assembly, Lock Ring, Edge Collar Nut, Gear Shift Sleeve, Dog Clutch, Nut Mutter

Employees
50


IP Rings:Transforming Data into Business Value

IP Rings is a front line automotive components manufacturer, specializing in the production of piston rings in high carbon high alloy steels and nodular iron with a variety of surface coatings that find application in present day high performance low emission engines.


Before: Challenges and Opportunities 

  • Existing ERP was not integrated with all the divisions of business units
  • Stock tracking and month-end closer was not real time
  • Planning & Manufacturing processes are manual, Stock report was not tallying with FI balance, Transaction was captured in multiple systems, No centralized ERP.
  • Harmonize business processes
  • Simplify and accelerate business by increasing agility and productivity
  • Establish a set of calculation rules for a common database to compare and share best practices

Why SAP and SAVIC Technologies?

  • Deep understanding of the Auto Components Manufacturing Industries
  • Captured accurate real-time data for faster decision-making and improved time to market
  • High-speed processing, real-time analytics, and full functionality of the SAP S/4HANA Enterprise Management solution across all lines of business
  • Increase data accuracy, thanks to automated, intelligent processes

After: Value-Driven Results

  • Real-time analytics to deliver insight into inventory and customer needs
  • SAP S/4HANA covers most of the requirements as a best practice and inbuilt functionality, like finance, Sales, procurement, ASN, Document Management System, storage & production with seamless integration.
  • Provided E2E solution starting from procurement of RM to packing materials, blending, production, stock transfer, manufacturing to sales depot and from primary sales from depot to customers by implementing FI/SD/MM/PP/QM/HCM
  • Ever expanding business has to be supported by world class, proven next generation software platform. Different integrations with “batch management”, bar code reading, MIS reporting etc. with SAP S/4HANA.
  • Product costing based on material, activity and overheads & System Integration with SRM Portal and Bio-Matric

30 minutes

To access reports that previously took up to an hour to create​


Seconds

To update sales forecasts, down from 12 hours


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