Alpha Foam Limited

Case study


Industry
Auto Components

Products and Services
Nonwoven, Plastic Extursion, PU Foam & Seat Assembly, Polyethylene Foam, Blow Molding

Employees
300+


Inspiring Industry Change with SAP S/4HANA

Alpha Foam Limited is a well diversified Company having interest in plastic components, seats for automotive industry and nonwovens for health care and hygiene industry


Before: Challenges and Opportunities 

  • Blends/Mixtures Incorporating Regrind​
  • Preventative Maintenance​
  • Family Tools/Molds​
  • Labor Tracking
  • Real-Time

Why SAP and SAVIC Technologies?

  • Proven solutions​
  • Complete and configurable system allowing management and control of manufacturing and production operations in real time​
  • Extensive data analytics tools and reporting​

After: Value-Driven Results

  • Gained efficiencies from end-to-end manufacturing processes integrated with business operations​
  • Acquired comprehensive visibility into manufacturing processes, enabling swift and appropriate action to resolve issues​
  • Increased productivity with greater control of the assembly process, tracking each stage and user as well as automating functions for backflushing and goods issue.
  • Optimized the production process with systematized production planning, quality inspections, and adjustment processes –all available on mobile devices.

One

Integrated platform, enhancing transparency on the shop floor​


Flexible

Reporting, providing real-time data on defects, consumption, and operations


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