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Discrete Industries

Auto Components


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Solve your specific Auto Component Manufacturing business needs with SAP S/4HANA digital platform

Business Solution as a ready to deploy RDS, Use real-time information to operate with less risk and more reward to gain a competitive edge in today’s fast-paced Auto Components industry.

Auto Components

Business Solution is a SAP®Qualified Partner-Packaged Solution on S/4HANA latest edition for the respective industry. Streamline the implementation process; bring together software, global Next practices, compliance of legal, statutory and management reporting with our Auto Components - Business Solution.

This SAP®Qualified Partner-Packaged Solution can help you to keep up with the changing regulations and innovations by transforming processes and enable new manufacturing & sales models by continuous customer engagement, manage a profit-driven supply chain, and achieve excellence in plant and asset operations, whether you manufacture automotive parts, components, spares or exclusive OEM partner businesses to name a few.

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Mastering the challenge

Improve outcomes through simplified processes

Sales

Slow resolution of order fulfillment issues with the risk of delayed delivery due to a lack of visibility into the order management process.


Procurement

Poor supplier collaboration Material shortages leading to a disruption of the manufacturing processes and a reduction of customer service levels due to late deliveries.

Quality Process

Quality audit results recording is not comprehensive and inefficient tracing to origin

Manufacturing

Handover from engineering to manufacturing does not run smoothly, and loss of information during the transition is commonplace

Subcontracting

Subcontracting process is not tracked & monitored end to end


Supplementary Process

Customer & Vendor supplementary invoice and claim process


Plant to Plant Supply Chain Optimization

Material availability across plants for better utilization of inventory is lacking. Leading to dead stocks in one plant and production stoppages in other plants


Machine Maintenance

Absence of Predictive Maintenance leading to bottleneck situations during peak demand times.






Auto Components Industry Value Chain

Unlock new business value with digital technology

  • Financial Accounting & Controlling
    • General Ledger
    • Accounts Receivable
    • Accounts Payable
    • Asset Accounting
    • House Banks & Reconciliation
    • Profit Center Accounting
    • Cost Center Accounting
    • Product Costing
    • Profitability Analysis
    • Period End Processing

    10%–20%

      Increase in revenue from new products
  • R&D
    • Portfolio and Project Management
    • Project Management
    • Idea Management

    16%

      Reduction in unplanned downtime repair, and operations.
  • Procurement
    • RFQ/Quotation Domestic Purchase (Raw material)
    • Purchase Requisitions (Central) Import Purchase
    • Purchase Order Processing (Central) Packing Mat. Purchase
    • Purchase Contract Processing (Central) Spare Parts Purchase
    • Goods Domestic/ Import processing Stock Transfer (with & without GST)
    • External Services Processing
    • Subcontract Processing
    • Asset processing
    • Goods Receipt (with QM)
    • Supplier Invoice Verification
    • Supplier Performance Management Purchase Return

    80%

      of decision makers think access to the right information at the right time is critical to their business.
  • Warehouse Management
    • Extended Warehouse Management
    • Mobile Inventory Management
    • Goods Movement
    • Warehouse Insights
    • Vendor Managed inventory (VMI)

    10%

      increase in return on assets.
  • Batch / Serial Number Management
    • Automatic batch number generation
    • Batch derivation
    • Serial Number Management

    12%–15%

      Reduction in days of inventory
  • Sales and Distribution
    • Advanced Available to Promise
    • Presales Activities
    • Sales Order Processing (Domestic , Export)
    • Sales Returns Processing
    • Returnables Processing
    • Tank Trailer Processing
    • Third-Party order processing
    • Rebates Handling
    • Customer Consignment Processing
    • Totes Handling
    • Outbound Logistics
    • OEM Customer Sales
    • After Market Sales
    • OEM Export Sales
    • After Market Export Sales
    • OEM SPD Sales

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Manufacturing Planning
    • Planned independent Requirements
    • Supply and demand Planning
    • Capacity Leaveling
    • MRP Run

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Manufacturing
    • Production Scheduling
    • Work-in-process (WIP) batch
    • Production Order Management
    • Process order confirmation
    • Internal and external operational subcontracting

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Quality Management
    • Sample management
    • In-process controls
    • Automatic lot creation at Production order release
    • Post-process controls
    • QM notifications
    • Quality certificates check at goods Issue
    • Quality certificate at goods Issue
    • Batch Recall
    • Inspection Costs Coverage
    • Results recording (incl. Digital signature)
    • Returns Handling
    • Manual Inspection Lots
    • Recurring Inspections
    • Model inspection at goods Recipt

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Plant Maintenance
    • Operational maintenance
    • Preventive maintenance
    • Breakdown maintenance
    • Structuring technical systems

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Environment, Health & Safety
    • Carbon Footprint
    • Environment Management
    • Health and Safety Management
    • EHS Incident Management
    • Maintenance Safety and Permit to Work
    • Dangerous goods management
    • REACH substance volume tracking
    • Product safety
    • Industrial hygiene and safety
    • Waste management
    • Audit management
    • Global label management

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Intelligent Manufacturing
    • Industrial Insights
    • Manufacturing Networks
    • Manufacturing Operations (Industry 4.0)
    • Manufacturing Execution (Industry 4.0)
    • Environment, Health, and Safety

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Digital Logistics
    • Yard and Warehouse Management
    • Transportation Management
    • Track & Trace and Logistics Networks
    • Order Promising

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
  • Business Planning
    • Demand Management and Insights
    • Sales, Inventory and Operations Planning
    • Response and Supply Planning
    • Portfolio and Project Management
    • Product Development and Configuration

    69%

      Of packaging companies and 62% of paper companies plan to spend money on Big Data and predictive analytic
SAVIC Apps

GSTR1

Adhering to Government rules filing monthly or quarterly returns more accurate

GSTR2

Adhering to Government rules filing monthly or quarterly returns more accurate

Purchase Register

Improve tracking purchases more real time, Collate real time.

Sales Register

Improve tracking of Sales and Customer returns more real time. .

Stock Analytics

Managing stocks real time & more efficiently Avoid stuck-up cash by conver ng inventories into quick sales.

Vendor Aging

Improve accounts payables by effectively managing business debts.

Digital Job Card

Digital Job Card helps to capture yield, down time, productivity, wastages, rework etc.

yanTra-Packaged Solutions

Bring Us More Opportunity Market, Share"

The SAP-Qualified Partner-Packaged Solutions represent a packaging strategy with three important pillars: Packages based on SAP software together with a partner's services and intellectual property – creating a unique and highly targeted value proposition based on a fixed scope and a fixed price offering.

16 WEEKS

    PROJECT DURATION

INR 39 LAKHS

    IMPLEMENTATION COST + SAC DASHBOARDS 5 NOS

INR 29 LAKHS

    LICENCE COST SAP S4HANA 1909 30 USERS + SAC - 10 USERS

Learn more
Explore our solutions for the IoT, R&D, Manufacturing

Get customer-centric products to market faster and at less cost – with smart production technology from SAVIC. Our intelligent solutions support advanced automation and predictive processes to help you maximize efficiency and responsiveness. They work together to provide visibility across your entire network.

Overall Equipment Effectiveness

Management allows to measure and analyze plant performance.

Connected weigh bridge

The solution helps optimize Inbound/Outbound and Internal hub traffic.

Smart Energy Reader

Through Machine Learning based data integration and advance analytics.

Energy Management Solution

Energy Management Solution is an analytics-driven, smart, scalable, energy monitoring and management solution that helps organizations optimize their energy usage and enhance their operational efficiencies.

Desma Machine Control through Digital Input

Machine Control Through Digital Input(DI) Solution is an analytics-driven, smart, scalable. Machine control solution that helps organizations control their productions process and enhance their operational efficiencies.

DESMA Machine interaction through OPC UA protocol

Machine Control Through Digital Input(DI) Solution is an analytics-driven, smart, scalable. Machine control solution that helps organizations control their productions process and enhance their operational efficiencies.

SAVIC Fiori Experience

Improve outcomes through simplified processes

Purchase Order Approval Apps

helps organizations more than aprroving Purchase Order & contract. The Details of stock, Pending Orders, history of any vendor.

Track Purchase Order Apps

Helps organizations track Purchase Order & contract.History of all vendor or any item or approval & Rejection highlight of the tile.

Partner Mobile App

SAP S/4HANA Extension using Mobility Solution is an real time smart solution that helps organizations control their procurement and enhance their purchase efficiencies & cash flow.

Order Vs Billing Fiori App

SAP S/4HANA FIORI Platform Solution that helps Organizations to monitor on Sales target vs Billing real time with drill down Zone wise.

Supplier Aging & Overdue Appt

SAP S/4HANA FIORI Platform Solution that helps Organizations to monitor on Supplier Aging & Overdue real time with drill down Supplier.

Customer Feedback App

SAP S/4HANA FIORI Platform Solution that helps Organizations to get Customer feedback on service & Help to Imrove customer satisfaction index.

  • Our aim is to use SAP S/4HANA to improve our management and efficiency by deeply embedding it into our organization.

    Bjoern o Stoll

    Cheif Marketing Officer

    Mack Valves India Pvt Ltd.

SAP S/4 HANA Value Drivers for Auto Components Industries


  •  Revenue  2,000,000,000 


    4.93%

    Higher margin


    34,55,510

    More Money


    0.2 Rs

    Higher return on working capital


    49,831,907

    More money a er tax


    1.173%

    Revenue growth


    7,735,047

    Cash released

  • Average Performer KPIs Improvements
    80.9 Inventory days (reduce by days) 1.70
    62.1 Manufacturing costs (reduce by %) 4.35
    15.6 Financial Administration costs (reduce by %) 3.53
    35.7 Days Sales Outstanding (reduce by days) 3.71
    10 Revenue from new products (increase by %) 2.20
    24.900 Marketing cycles (days) 2.44
    57 Return on Marketing Investments (increase by %) 11.40
  • Profit and Loss

    Revenue Growth
  • Margin

    Working capital Return

  • Exist SW License 0
    New Software License 2,00,000
    Hardware Costs 2,00,000
    Initial Implementation 8,00,000
    Add. Post Implementati on costs (yearly) 2,00,000
    Business consulting (yearly) 2,00,000
    Country Tax factor 0.00%
    Period of reaching improvement 4.00
WWW.SAP.COM

Maintaining visibility throughout the value chain for more than 800 OEM and aftermarket parts


Profit & Loss

Revenue Growth
Margin

Return on working capital

SAP S/4HANA ROI Summary for Auto Components Industry
Customers Investment
Exist SW License 0
New Software License 2,00,000
Hardware Costs 2,00,000
Initial Implementation 8,00,000
Add. Post Implementati on costs (yearly) 2,00,000
Business consulting (yearly) 2,00,000
Country Tax factor 0.00%
Period of reaching improvement 4.00
ROI



Achieve Digital Transformation for your AutoComponent Businesses
by deploying fast,reliable

IP Rings is a front-line Automotive Components manufacturer, specializing in the production of piston rings.

Challenges and Opportunities

  • Existing ERP was not integrated with all divistion of bussiness units
  • Stock tracking and month-end closure was not real time
  • Planning and Manufacturing Process are manual
  • Auto components Industry – Digital Revolution



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